Each and every components of the
transformer is manufactured and assembled with precision and utmost
care. The main process lines of the transformers is:
Core: The core is made with laminated and low loss
electrical steel sheets that is imported, grain oriented, cold
rolled and sheets of high grade steel. The cores are assembled in a
manner that they reduces the noise caused by vibration; individual
stamping are coated with insulation varnish which is resistant to
heat and oil on both sides. The core is connected to the clamp which
ensures that it is effectually earthed. The core legs are bounded
with heavy duty insulating tape. The yokes are rigidly and securely
clamped between the folded steel channels. Clamps on top and bottom
are firmly attached to each other by the means of tie rods. Tie rods
serves the duel purpose of transferring the load from the bottom to
the top clamps and securing the winding in place. This prevents
tensile stress being setup in the core legs, which could adversely
affects the iron losses.
Winding: Transformer windings also known as 'Coils' are
precisely designed to meet three basic requirements: thermal,
mechanical and electrical. These windings wound concentrically and
are cylinder shaped. Both H.V. & L.V. type windings are wound
with adequate securing and brazing tapes in order to get a sturdy,
robust and self-supporting structure. It is provided with inter
layer ducts which ensures low temperature gradient between windings
and oil so the hot spot temperature is kept to minimum. This
guarantees that the rate of insulation deterioration is lowered to
attain high life expectancy.
Winding Connections: Tapping and phase leads run in paper covered
conductors. Adequate barriers are used to separate the phase leads
from the tapping. Rigidly brazed tubes are used to maintain the
required clearance from coil to tank.
LV Leads, larger in cross-section, are usually sturdy and robust,
where necessary supports are provided.
INSULATION AND IMPREGNATION
The principal component of insulation is insulating pre-compressed
pressboard. The component like ring ducts dovetailed spacer; blocks
etc. are put under compressing along with the coil assembly for
preshrinking. The slight recovery in dimension after the
preshrinking is compensated by providing additional insulation. This
reduced the probability if coils getting loose during operation and
also minimize the failure due to short circuit forces.
SHORT CIRCUIT CAPABILITY
In the order to prevent deformation under short-circuit forces;
solid insulation end block and ring are used. Winding are compressed
under top and bottom clamping members with the help of tie rods. The
axial end thrust under fault conditions is minimized by the suitable
balance of the ampere-turns over the length of windings. In case of
bigger transformer, the HV tapping leads are taken out from two
positions to balance the short-circuit forces in a much better way.
TANK CONSTRUCTION
All tank are made from mild steel sheet of adequate thickness with
corrugated wall panel type radiators of pressed steel fin/cooling
tube for heat dissipation.
All tanks are checked by magnaflux, ultraviolet ray die penetrating
system to ensure that there is absolutely no leakage from any part
of the tank.
QUALITY FINISH THROUGH USE OF SHOTBLASTING TECHNOLOGY
Tanks are shot blasted to remove mill and welding scale and then a
primer coat is immediately applied to the exterior to eliminate rust
formation.
After priming, all tanks receive a coat of intermediate paint and
after pressure testing; they receive a final coat of high gloss
paint applied by spray. This ensures high coverage helping to combat
corrosion in inaccessible place.
Manual Transformers
INTRODUCTION :
Most industries are facing the problems of low voltage,
economically and the minimum distortion. The solution is MANUAL
TRANSFORMER for an uninterrupted of the voltage to run industries
and these Transformers are available in wide capacities to meet all
domestic and industrial requirements
CONSTRUCTION :
These units are of robust construction and precisions built the
units are made in natural oil immersed & air cooled
construction. Oil immersed construction offers best protection to
the transformer unit in this regard and therefore increase the life
enormously. The tanks are provided with pipes & finces for
cooling have pleasant gray enamel finish and mounted on wheels for
mobile operation.
CURRENT CONTROL :
A 8 Step change link incorporate with transformer provide a choice
of 8 steps to balance the voltage control. The tap change link
enclosed to the upper side of the transformer.
METER PANEL :
A moving three iron voltmeter along with indication lamps are
provided on a panel indicating the output voltage and input voltage
current. The panel is mounted on one of the tanks to enable it with
easy manipulation.
CVT Transformers
VIRDI CVT are produced by using state of art
Ferow resonant technology. The product is highly economical &
reliable. It gives you instantaneous voltage regulation, no
transient, no spikes, sine wave, output, noiseless operation and
high isolation between output & Input.
Recommended for Computers, Telex, Fax, Bio-medical Equipments, and
Colors Photography Lab, Telecom Equipments etc.
No semi conductor or moving parts used, short term over load
capacity
Instantaneous short circuit and over load protection.
Excellent spike, surge suppression.
Very fast correction speed.
PRECAUTIONS:
Avoid using CVT for high inductive load or with loads requiring
heavy stating current. Keep magnetic strange & display devices
i.e. diskettes, spools, monitors away from CVT. Switch on the CVT
before switching the attached peripherals before switching off CVT.
Do not use CVT generators where frequency variations are outside the
specified range..